东莞市壹唯工业自动化有限公司
DONGGUAN YATWAI INDUSTRIAL AUTOMATION CO., LTD

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PCA

PCA type automatic controller Pulse encoder

 

Automatic winding tension controller with diameter detection PCA-110A

The PCA-110A controls the torque of electromagnetic powder clutches/brakes, maintaining constant tension during winding/unwinding despite diameter variation. The diameter of the material roll is automatically calculated using a signal from a proximity switch attached to the roll shaft of the material and a pulse encoder attached to the pinch roll measuring from the midpoint of the material. The torque of the electromagnetic powder clutch/brake is varied according to the increase/decrease of the material so that recalibration is not required even if the material is changed.

pca_110a_1

 

 

 

Features

 

Simple microcomputer control

     Recalibration is not required if the material is changed as the roll diameter is automatically calculated using an integrated microcomputer.

 

Inertia compensation

     If winding is stopped in the middle point or at the end of the material, an inertia compensation voltage is provided to stop the line smoothly.

 

Electronic gear system

     An electronic gear system is used to set the roll diameter, preventing diameter restrictions. Through our placement of the pulse encoder, the equipment can be used without any additional stress on the existing line.

 

 

 

Dimensional outline drawings

 

pca_110a_4

 

Specifications

Type PCA-110A
Method Automatic torque regulation through measurement of winding diameter
Application Unwinding/Winding
Power AC100/110V 200/220V ±10%
Switchable 50/60Hz
Output voltage 0〜24V PWM Control (0〜3A)
0〜10V Analog output (10mA)
Control resolution About 0.5mm
Control roller diameter MAXφ2000mm
Structure Wall mounting steel plate enclosure
Accessory Proximity switch for rotation detection 1 set
Applied sensor Pulse encoder
Weight About 5.5kg
Paint color Case Munsell 5Y8/0.5 panel P2-1007
Compatible clutch/brake Electromagnetic powder clutch/brake
Less than POC/POB/PRB-20 type

 

 

 

Input / Output terminal connection wiring diagram

 

pca_110a_6

 

This unit controls tension with an integrated torque control clutch/brake to eliminate the looseness and elongation in the manufacturing process.